The expensive truth Most plants run at 50 to 65% OEE， and can’t see where the rest goes. The capacity is already paid for. The machines， but it is quietly going slower than it should. It never reaches a register， and it is usually the single biggest hidden loss. ! Rejections caught too late Bad parts are found at inspection， not at the machine. By then you have already spent money。

and the lost output is already gone. ! Small stops and slow running The machine shows “running”， nobody writes down why. By month-end it gets blamed on “maintenance” or “no material”， material and machine time making them. ， the power and the people are all there. It is leaking away in losses that nobody is measuring. ! Downtime nobody noted When a machine stops，。

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